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3.1.4 Material Research

The selection of materials for a specific purpose can be justified through primary and secondary research.

SL

Design in Practice

B3.1 Material selection

By the end of this topic, you should be able to...

justify their choice of materials using appropriate research methods.

Guiding Question

How do material properties and classifications aid material selection for a specified manufacturing process or product?
💡 Did You Know? In 2019, Tesla unveiled the Cybertruck with "unbreakable" armored glass—then watched it shatter on stage in front of millions. The problem wasn't the material; it was incomplete research.

Knowing that a material exists isn't enough. You need to prove it works for your specific application, under your specific constraints. When you write "I chose aluminum because it's lightweight" in your Internal Assessment, examiners don't want opinions—they want evidence: comparative data from materials databases, peer-reviewed studies on fatigue resistance, supplier specifications on alloy grades, sustainability reports on embodied energy.


Professional designers don't guess; they build defensible arguments using primary research (user testing, material testing, expert interviews) and secondary research (technical datasheets, academic journals, manufacturer specifications). This rigorous approach separates amateur intuition from professional credibility—and in the IB, it's the difference between a Level 3 and a Level 7 in your design justification.



Case in Point


Addidas Parley
The Parley for the Oceans Sneaker by Adidas. Source: Materially

When Adidas partnered with Parley for the Oceans to create sneakers from recycled ocean plastic, they didn't just "trust" the material would work. Engineers used the CES (Cambridge Engineering Selector) database to compare tensile strength and abrasion resistance against virgin polyester, conducted 10,000-cycle wear tests in labs, and published sustainability audits verifying the plastic's origin. Their research methodology became the product's marketing story—because the data was irrefutable.


Infographic by Gemini. Adidas Parley Case Study: Material Research and Lab Validation Data, 2026. Case data: Adidas sustainability and wear-test protocols.
Infographic by Gemini. Adidas Parley Case Study: Material Research and Lab Validation Data, 2026. Case data: Adidas sustainability and wear-test protocols.

Learning Goals

In this topic, you'll master the research tools and methods that transform material selection from guesswork into evidence-based design—learning how to access databases, interpret technical data, and construct justifications that satisfy both IB examiners and real-world stakeholders.


Linking Questions

  • Which factors of ergonomics influence the choice of a material? (A1.1)

  • How can user-centred research methods influence the selection of a material? (A2.1)

  • To what extent does material selection rely on the desired manufacturing techniques? (A4.1)

  • How do designers prioritize material selection as part of the design process? (B2.1)

  • Which aspects of material selection do designers have to consider to take a product beyond usability? (C1.3)

  • How does the selection of a material influence whether a product can meet the requirements of design for sustainability or design for a circular economy? (C2.1, C2.2)

  • How does the choice of design for manufacture strategies affect the requirements for material selection? (C4.1)

  • To what extent are material selection and production systems interlinked? (B3.1, B4.1)

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