By the end of this topic, you should be able to...
explain the reasons why designers choose adjustability and/or range of sizes for a product, and identify products that use one or both strategies.
Guiding Question
How do ergonomic considerations influence the design of a product?
The Design Challenge of Human Diversity
We come in all shapes and sizes. As designers, we face a fundamental challenge:
How do we create products that fit a wide range of users with different body dimensions?
To address this challenge, designers employ two primary strategies: adjustability and range of sizes.
Strategy 1: Adjustability
Adjustability refers to the ability of a product to be changed in size or configuration, allowing a single product to accommodate multiple users of different dimensions.
How Adjustability Works:
Products with adjustability features typically include:
Moving parts
Telescoping components
Folding elements
Expandable sections
Height/width/angle adjustments
Real-World Examples:
Office chairs: Adjustable seat height, armrests, and backrest tilt
Bicycle seats: Height adjustments to fit different leg lengths
Car seats: Forward/backward positioning, height changes, and backrest angle
Crutches: Telescoping legs to match user height
Smartphone stands: Adjustable viewing angles
Benefits of Adjustability:
One product can serve multiple users
Adapts to changing user needs (like growth or changing activities)
Can accommodate a wider percentile range
Often more economical than purchasing multiple products
Limitations of Adjustability:
Can add complexity to the design
May increase manufacturing costs
Could introduce potential failure points
Might compromise aesthetics or structural integrity
Users must understand how to make proper adjustments
Strategy 2: Range of Sizes
Range of sizes involves producing the same basic product in multiple different dimensions to fit various user groups.
How Range of Sizes Works:
Instead of making one adjustable product, manufacturers create:
The same design
In multiple fixed sizes
Each targeting different percentile ranges
Real-World Examples:
Clothing: XS, S, M, L, XL sizes
Shoes: Numerical size ranges
Bicycles: Different frame sizes (S, M, L)
Kitchen utensils: Children's and adult versions
Sports equipment: Youth and adult dimensions
Benefits of Range of Sizes:
Each size can be optimized for its target users
Often simpler construction without adjustment mechanisms
May provide better ergonomics for specific user groups
Can target specific demographics precisely
Limitations of Range of Sizes:
Increased manufacturing complexity
Higher inventory requirements
Environmental impact of producing multiple versions
Users must select the correct size for themselves
Choosing the Right Strategy
Designers must make informed decisions about which strategy (or combination of both) to use based on:
User diversity: How wide is the range of users who will use the product?
Frequency of use: Will multiple users share the product, or is it for individual use?
Cost considerations: What manufacturing approach is most economical?
Usage context: In what environment will the product be used?
User capabilities: Can users understand and make proper adjustments?
Combined Approaches
Many successful products combine both strategies to optimize usability:
Bicycles: Come in different frame sizes (range) AND have adjustable seats and handlebars
Backpacks: Available in S/M/L (range) WITH adjustable shoulder straps and waist belts
Eyeglasses: Multiple frame sizes (range) WITH adjustable temple arms
Connection to Percentiles and Ergonomics
The choice between adjustability and range of sizes directly relates to the percentile data we discussed earlier:
Adjustability: Allows a single product to span a wider percentile range (e.g., 5th-95th)
Range of sizes: Targets specific percentile ranges more precisely (e.g., small = 5th-30th, medium = 30th-70th, large = 70th-95th)
These strategies help ensure products address the importance of workspace envelopes, reach, clearance, and other ergonomic considerations we've discussed.
Design Thinking Application
When applying these concepts in your design projects, you should:
Identify target users: Determine the range of users your product must accommodate
Analyze critical dimensions: Which body measurements most affect usability?
Evaluate strategy options: Would adjustability, range of sizes, or a combination work best?
Test with users: Verify your approach works with real people across your target percentile range
By understanding when and how to apply adjustability and range of sizes, you'll develop the ability to create products that comfortably fit diverse human users, enhancing both usability and user satisfaction.
Linking Questions
How are user-centred research methods used to collect human factor data? (A2.1)
Which aspects of ergonomics are appropriate for user-centred design (UCD) practice? (B1.1)
How does ergonomics affect modelling and prototyping of potential design solutions? (B2.2)
How important is ergonomics to inform effective inclusive design? (C1.2)