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1.1.5 Work Envelopes, Reach and Clearance

In design, consideration must be given to work envelopes, reach, clearance, adjustability and range of sizes.

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A. Design in Theory

A1.1 Ergonomics

By the end of this topic, you should be able to...

explain the importance of workspace envelopes, adjustability, reach and range of sizes clearance in relation to percentiles and how they are used when designing products.

Guiding Question

How do ergonomic considerations influence the design of a product?

Understanding Work Envelopes

A work envelope is the three-dimensional space within which a person can comfortably and effectively perform tasks. Think of it as your personal "bubble" of efficient operation—the space where you can work without excessive reaching, stretching, or straining.

This concept is crucial for designing workspaces and products that allow users to:

  • Access all necessary controls and components

  • Operate equipment safely

  • Perform tasks with minimal fatigue and maximum efficiency

Real-World Example:

Imagine a kitchen design. The work envelope would include:

  • Counter heights that allow comfortable food preparation

  • Distances between appliances that minimize unnecessary movement

  • Storage locations that place frequently used items within easy reach

The Importance of Reach

Reach refers to the maximum distance a person can extend their limbs to operate or interact with a product or environment. This dimension varies significantly based on percentile data and is critical for accessible design.

Designers must consider:

  • Maximum reach: The furthest distance users can extend their limbs

  • Optimal reach: The zone where users can work comfortably for extended periods

  • Reach trajectories: The paths users' limbs follow during interaction

Real-World Example:

Consider a car's dashboard controls:

  • Emergency controls (like hazard lights) should be within optimal reach zones

  • Less frequently used controls can be placed at maximum reach distances

  • Controls should be arranged to minimize awkward reaching trajectories

The Need for Clearance

Clearance is the space required to accommodate body dimensions without obstruction or confinement. Proper clearance prevents users from bumping, scraping, or being constrained by the product or environment.

Designers must ensure adequate clearance for:

  • Body parts (knees, elbows, head)

  • Movement paths

  • Entry and exit routes

  • Operation of controls and mechanisms

Real-World Example:

In public transportation design:

  • Aisle width must provide clearance for people of larger percentiles

  • Seat spacing needs to accommodate the leg length of taller users

  • Doorways require clearance for people carrying bags or using mobility aids

Connecting to Percentiles and Ergonomics

These spatial considerations directly connect to our previous discussions about percentiles:

  • Work envelopes are typically designed for the 5th-95th percentile range to accommodate most users

  • Reach dimensions often use 5th percentile data (designing for shorter users ensures everyone can reach)

  • Clearance requirements typically use 95th percentile data (designing for larger users ensures everyone fits)

Practical Applications in Design

When applying these concepts in your design projects, consider:

For Products:

  • Controls should be placed within appropriate reach zones

  • Clearance must accommodate hand and finger dimensions

  • Work envelopes should consider both seated and standing operations

For Environments:

  • Workstations should be configured to optimize work envelopes

  • Pathways need adequate clearance for movement

  • Reach requirements should accommodate users with different abilities

For Digital Interfaces:

  • Touch targets should be within comfortable reach zones

  • Interactive elements need adequate clearance to prevent accidental activation

  • Work envelopes may differ between desktop, tablet, and mobile interfaces

Design Activities to Explore These Concepts

To better understand these spatial considerations, try these activities:

  1. Role-playing: Create personas representing users with diverse physical abilities to assess the accessibility of design solutions

  2. Prototype Building: Develop low-fidelity prototypes incorporating ergonomic principles like optimized grip size and lever placement

  3. Product Analysis: Conduct a SWOT analysis (Strengths, Weaknesses, Opportunities, Threats) on existing products, focusing on their ergonomic features

Integration with Other Design Factors

Work envelopes, reach, and clearance considerations must be integrated with:

  • Adjustability: Products may need adjustable features to accommodate different work envelope requirements

  • Range of Sizes: Different size options may be necessary when adjustability isn't feasible

  • Inclusive Design: These spatial considerations are essential for designing products usable by people with different abilities

By understanding and applying these spatial design concepts, you'll create products and environments that not only fit users physically but also enhance their efficiency, comfort, and safety. These considerations form the foundation of user-centered design practices that respect human dimensions and capabilities.



Linking Questions

  • How are user-centred research methods used to collect human factor data? (A2.1)

  • Which aspects of ergonomics are appropriate for user-centred design (UCD) practice? (B1.1)

  • How does ergonomics affect modelling and prototyping of potential design solutions? (B2.2)

  • How important is ergonomics to inform effective inclusive design? (C1.2)

Everything is designed.

Few things are designed well.

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